Lithium battery pack is too big and changes shape

What are the basic components of a lithium-ion battery pack?

Before diving into the design process, it's crucial to understand the fundamental components of a lithium-ion battery pack: Cells: The basic building blocks of a battery pack. Lithium-ion cells come in various shapes (cylindrical, prismatic, pouch) and chemistries (e.g., NMC, LFP).

What are the different shapes of lithium-ion batteries?

Pascalstrasse 8-9, 10587 Berlin, Germany Abstract Different shapes of lithium-ion batteries (LIB) are competing as energy storages for the automobile application. The shapes can be divided into cylindrical and prismatic, whereas the prismatic shape can be further divided in regard to the housing stability in Hard-Case and Pouch.

How is a lithium-ion battery based on a physics-based cell design?

The cell design was first modeled using a physics-based cell model of a lithium-ion battery sub-module with both charge and discharge events and porous positive and negative electrodes. We assume that the copper foil is used as an anode and an aluminum foil is used as a cathode.

Why is the design complexity of Li-ion batteries increasing?

The design complexity increased due to the high degree of modularity of the battery system and the need for scalability. In this context, Narayanaswamy et al. highlighted how manual design approaches for Li-ion batteries are time-consuming and are error-prone.

How safe is a lithium-ion battery pack?

Safety is paramount in lithium-ion battery pack design. Here are some key safety considerations: Overcharge Protection: Implement safeguards to prevent overcharging, which can lead to thermal runaway and fire. Over-Discharge Protection: Prevent cells from discharging below their safe voltage limit to avoid permanent damage.

What factors affect the safety of a battery pack?

One important consideration is the ratio of pack voltage to capacity. In some modern applications, there is a tendency to use smaller cells connected in series to keep the pack size small while increasing the voltage. Finally, cell size can impact the safety of a battery pack.